Top 7 Trends in Smart Manufacturing for 2022

Introduction

Today adopting digital technologies has become inevitable for manufacturers. Manufacturing businesses follow technology trends to be competitive, reduce human intervention and reach their highest potential. The result of adopting the technology innovations is the evolution of smart manufacturing. But as it is evident that technology keeps evolving and we are witnessing new trends year after year, it’s time to gear up for top smart manufacturing trends in 2022. 

It is the age of smart manufacturing and Industrial IoT. The pandemic taught the manufacturers who did not transform into smart manufacturing how crucial it is to adopt the latest technology trends. 

The aftermath of the pandemic was that the demand for digital transformation in manufacturing revved like never before. Manufacturers today are investing heavily in digital technologies to add the smart factor to their manufacturing.

So, what trends should the manufacturers prepare themselves for in 2022? 

We will cover the top 7 smart manufacturing trends for 2022, which every manufacturing business should adopt.

Top 7 Trends in Smart Manufacturing you must look out for

Predictive Maintenance

Predictive maintenance is not a new trend, but it will keep ruling in the coming years. Through predictive maintenance, the manufacturer can detailed performance analysis of the tools, machines, equipment, and in a factory, and monitor the manufacturing processes with the help of technologies such as AI and big data. 

Also, by replacing manual tasks with technology and automating the process of predicting any anomalies, the manufacturers can save any damages, predict purchasing demands and manage the inventory in a better way.

Condition Monitoring for machine health

The sensor technology is rising, and 2021 has been a breakthrough year as its demand has increased like never before. The reason for the rising demand for sensor technology is that it helps the manufacturers in remote condition monitoring of assets which is helping the manufacturing businesses remarkably. 

Condition monitoring allows the manufacturers to monitor the condition of an asset, such as temperature, humidity, vibration, speed, etc., through sensor technology. The condition monitoring helps the manufacturers to determine any changes indicating a developing flaw. 

Remote condition monitoring improves the health of machinery. If the health of the machinery is good, it will eventually lead to a better quality of production and higher output quality.

Hybrid Workplaces with AI Technology

Remote working was a thing even before the pandemic, but after the first wave of corona struck in 2020, there was a rise in work-from-home culture. According to a survey, about 88% of companies permitted their employees to work from home. This culture became a part of the event the manufacturing industry.

The AI technology made it possible to implement remote working in manufacturing and created a hybrid workplace. The manufacturers are following the AI technology to transform into a hybrid workplace and cut the human labor and cost. This trend will rise in 2022 because it offers better returns, reduces human error, and minimizes human intervention in manufacturing processes.

From Automation to Hyper automation

Automation has helped manufacturers to eliminate time-consuming and error-prone manufacturing operations and balance the labor shortage. But 2022 will be the year for hyper-automation, which is a disciplined approach t automate as many business processes as possible.

Automation is also vital in helping manufacturers compensate for a worker shortage and eliminate time-consuming and error-prone processes — from the plant floor to the back office. Powered by the technologies such as sensors, AI, robotic process automation, and, AI it will handle complex repetitive processes and improve the decision making, consistency, and quality of operations.

5G

5G, the fifth generation of cellular wireless technology, has paved its way in smart manufacturing. It will be a major trend in smart manufacturing as it has plenty to offer. With 5G, a manufacturing business can boost its production quality, improve security, lower costs, get sustainable, enhance efficiency and get a competitive edge. 

5G allows manufacturers to create a large wireless sensor network to gather the insights from the IoT network to improve automation and enhance the data collection.

Consumer driven manufacturing

Hyper personalization is a trend that is ruling all sectors. There was a time when manufacturing businesses used to follow rigid and uniform processes for generic production. But the modern customers’ needs won’t fulfill by generic products and services. 

Customers prefer the products which meet their specific demands and needs. That’s why consumer-driven manufacturing is a trend that will focus on anticipating customer needs and producing in-demand products and services.

Emerging Technologies

The last but not the least trend is the emerging technologies. What makes smart manufacturing is the implementation of emerging technologies such as IoT, The cloud, AI, machine learning, AR/VR, smart industrial robots, and much more.

Keep looking out for the latest technology innovations, and you will always stay ahead in adopting the trend.

Conclusion

The manufacturers must embrace the latest technological innovations to redesign their processes and reach their highest potential. Every business operates in a dynamic environment, and if it is unable to keep up with the trends, it becomes a lost opportunity that leaves them behind its competitors.

So follow these smart manufacturing trends and take your manufacturing business to new heights.

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